XPD-924D DTF Printer Interview | STS Inks Production Power

The Direct to Film market continues to evolve rapidly, and print shops are searching for equipment that delivers the speed, consistency, and reliability needed to stay competitive. In a recent interview-style discussion, STS Inks Sales Manager Chris Crear and Timothy Mitchell sat down to talk about the XPD-924D  Printer and why it continues to stand out as a production-level DTF solution for growing businesses.

Throughout the conversation, they highlighted the importance of workflow efficiency, print consistency, automation, and dependable production in today’s apparel decoration market. The XPD-924D Printer was designed specifically for shops that need to increase output while maintaining exceptional transfer quality across every job.

Why the XPD-924D DTF Printer Stands Out

The XPD-924D Printer combines production speed with advanced print technology to help businesses handle higher order volumes without sacrificing quality. Built with dual staggered AccuFine HD printheads, the system produces vibrant transfers with smooth gradients, sharp detail reproduction, and consistent color output.

One of the biggest advantages discussed during the interview was the printer’s ability to maintain reliable performance during long production runs. Shops today need equipment that minimizes downtime and keeps production moving efficiently throughout the day.

The XPD-924D Printer includes a built-in white ink circulation system that continuously keeps white ink moving through the system. This helps reduce maintenance needs while improving print consistency and overall production reliability.

Chris Crear explained how modern print shops require more than just a fast printer. They need a complete production solution that helps operators work smarter, maintain quality, and reduce interruptions that slow down workflow.

XPD-924D DTF Printer Speed and Production Performance

Production speed was one of the major topics covered during the interview. The XPD-924D Printer is engineered to support high-volume production environments while maintaining professional-quality output across a variety of apparel applications.

The printer reaches speeds up to 188 sq/ft per hour in High Speed Mode, making it one of the fastest dual-head DTF printers available in its class.

The system offers multiple print modes depending on the production needs of the shop:

• High Speed Mode: Up to 188 sq/ft per hour
• Production Mode: Up to 145 sq/ft per hour
• Enhanced Quality Mode: Up to 96 sq/ft per hour
• High Quality Mode: Up to 72 sq/ft per hour

One of the biggest strengths of the XPD-924D Printer is its ability to maintain quality while producing at higher speeds. This is critical for businesses handling apparel brands, sportswear, promotional products, custom merchandise, and large production runs where turnaround times matter.

Timothy Mitchell discussed how consistency plays a major role in customer satisfaction. Shops need transfers that look vibrant, press correctly, and maintain quality across repeated production cycles.

XPD-924D DTF Printer Features Designed for Efficiency

Automation and ease of use were recurring themes throughout the interview. The XPD-924D Printer includes several built-in technologies designed to reduce operator stress and improve workflow efficiency.

Key features include:

• DropMaster 2 automatic bi-directional alignments
• Feed Master automatic feed roller adjustment
• Media Tracker roll remainder tracking
• Auto cleaning and maintenance
• Built-in sensors for automatic alignments
• Improved front dryer system for faster drying times
• Internal LED lighting for print visibility and maintenance access

These features help operators maintain accurate print production while reducing manual adjustments and unnecessary downtime.

The printer also includes compatibility with CADlink Digital Factory RIP 11 and inedit neoStampa RIP software, giving shops advanced production management and color workflow tools.

Chris and Timothy emphasized how important it is for modern DTF systems to feel approachable for both experienced production shops and businesses entering large-scale DTF printing for the first time.

Complete Workflow with the STS S-20 Powder Shaker

The interview also highlighted the importance of pairing the XPD-924D Printer with the STS S-20 Automatic Powder Shaker to create a complete production workflow.

The 24-inch S-20 Automatic Powder Shaker is designed to evenly distribute and melt TPU adhesive powder directly onto the transfer film, helping improve production consistency while reducing manual labor.

When integrated together, the XPD-924D Printer and S-20 Shaker create a streamlined end-to-end production system that helps shops improve efficiency from print to powder to cure.

The S-20 includes advanced workflow features such as:

• Top and bottom infrared drying
• Automatic TPU powder weight distribution control
• Vacuum conveying system
• Tension feed and take-up reel
• Motorized heavy-duty pistons
• Auto and manual operating modes
• 7-inch LCD control screen
• Dual auto kill switch safety sensors

This combination helps reduce operator involvement while improving consistency throughout longer production runs.

Soft, Durable Transfers with the XPD-924D DTF Printer

Transfer quality and durability were also major discussion points during the interview. The XPD-924D Printer produces transfers designed to maintain vibrant color, flexibility, elasticity, and wash durability across multiple garment types.

The system is engineered to produce:

• Smooth color gradations
• Fine line detail reproduction
• Soft hand feel
• Excellent elasticity
• Strong wash durability

The XPD-924D Printer supports applications across cotton, polyester, denim, fleece, and nylon, making it a versatile solution for a wide range of apparel decoration businesses.

This level of flexibility allows shops to expand their offerings while maintaining consistent transfer quality across different garment materials.

Why Print Shops Are Moving to the XPD-924D DTF Printer

One of the strongest takeaways from the interview with Chris Crear and Timothy Mitchell was that the XPD-924D Printer is designed to help print shops grow efficiently and confidently.

Today’s production environments require more than basic printing capabilities. Shops need automation, consistency, speed, and dependable workflow systems that allow them to scale production while maintaining professional results.

The XPD-924D Printer was developed with those goals in mind. From dual AccuFine HD printheads and white ink circulation technology to intelligent automation tools and S-20 shaker integration, the system delivers a complete production-focused DTF solution for businesses serious about growth.

For shops looking to improve workflow efficiency, reduce maintenance interruptions, increase production capacity, and produce high-quality transfers consistently, the XPD-924D Printer continues to position itself as a powerful solution in the DTF market.

Watch the full interview featuring Chris Crear and Timothy Mitchell here:

https://youtube.com/shorts/liHTDlOTSmU?feature=share

Learn more about STS Inks DTF solutions:
https://www.stsinks.com/

Direct to Film Solutions:
https://www.stsinks.com/direct-to-film/